Polypropylene
Manufacturing from polypropylene

Melting process of polypropylene can be achieved via extrusion and molding. Common extrusion methods include production of melt-blown and spun-bond fibers to form long rolls for future conversion into a wide range of useful products, such as face masks, filters, diapers and wipes.

The most common shaping technique is injection molding, which is used for parts such as cups, cutlery, vials, caps, containers, housewares, and automotive parts such as batteries. The related techniques of blow molding and injection-stretch blow molding are also used, which involve both extrusion and molding.

The large number of end-use applications for polypropylene are often possible because of the ability to tailor grades with specific molecular properties and additives during its manufacture. For example, antistatic additives can be added to help polypropylene surfaces resist dust and dirt. Many physical finishing techniques can also be used on polypropylene, such as machining. Surface treatments can be applied to polypropylene parts in order to promote adhesion of printing ink and paints.

Expanded Polypropylene (EPP) has been produced through both solid and melt state processing. EPP is manufactured using melt processing with either chemical or physical blowing agents. Expansion of PP in solid state, due to its highly crystalline structure, has not been successful. In this regard, two novel strategies were developed for expansion of PP. It was observed that PP can be expanded to make EPP through controlling its crystalline structure or through blending with other polymers.
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