Electrical connector
Materials

Electrical connectors essentially consist of two classes of materials: conductors and insulators. Properties important to conductor materials are contact resistance, conductivity, mechanical strength, formability, and resilience. Insulators must have a high electrical resistance, withstand high temperatures, and be easy to manufacture for a precise fit

Electrodes in connectors are usually made of copper alloys, due to their good conductivity and malleability. Alternatives include brass, phosphor bronze, and beryllium copper. The base electrode metal is often coated with another inert metal such as gold, nickel, or tin. The use of a coating material with good conductivity, mechanical robustness and corrosion resistance helps to reduce the influence of passivating oxide layers and surface adsorbates, which limit metal-to-metal contact patches and contribute to contact resistance. For example, copper alloys have favorable mechanical properties for electrodes, but are hard to solder and prone to corrosion. Thus, copper pins are usually coated with gold to alleviate these pitfalls, especially for analog signals and high-reliability applications.

Contact carriers that hold the parts of a connector together are usually made of plastic, due to its insulating properties. Housings or backshells can be made of molded plastic and metal. Connector bodies for high-temperature use, such as thermocouples or associated with large incandescent lamps, may be made of fired ceramic material.
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