structural:expansion
Occurrence and production

The abundance of barium is 0.0425% in the Earth's crust and 13 μg/L in sea water. The primary commercial source of barium is baryte (also called barytes or heavy spar), a barium sulfate mineral. with deposits in many parts of the world. Another commercial source, far less important than baryte, is witherite, barium carbonate. The main deposits are located in Britain, Romania, and the former USSR.

The baryte reserves are estimated between 0.7 and 2 billion tonnes. The maximum production, 8.3 million tonnes, was produced in 1981, but only 7–8% was used for barium metal or compounds. Baryte production has risen since the second half of the 1990s from 5.6 million tonnes in 1996 to 7.6 in 2005 and 7.8 in 2011. China accounts for more than 50% of this output, followed by India (14% in 2011), Morocco (8.3%), US (8.2%), Turkey (2.5%), Iran and Kazakhstan (2.6% each).

The mined ore is washed, crushed, classified, and separated from quartz. If the quartz penetrates too deeply into the ore, or the iron, zinc, or lead content is abnormally high, then froth flotation is used. The product is a 98% pure baryte (by mass); the purity should be no less than 95%, with a minimal content of iron and silicon dioxide. It is then reduced by carbon to barium sulfide:

The water-soluble barium sulfide is the starting point for other compounds: treating BaS with oxygen produces the sulfate, with nitric acid the nitrate, with aqueous carbon dioxide the carbonate, and so on. The nitrate can be thermally decomposed to yield the oxide. Barium metal is produced by reduction with aluminium at 1,100 °C (2,010 °F). The intermetallic compound BaAl is produced first:

BaAl is an intermediate reacted with barium oxide to produce the metal. Note that not all barium is reduced.

The remaining barium oxide reacts with the formed aluminium oxide:

and the overall reaction is

Barium vapor is condensed and packed into molds in an atmosphere of argon. This method is used commercially, yielding ultrapure barium. Commonly sold barium is about 99% pure, with main impurities being strontium and calcium (up to 0.8% and 0.25%) and other contaminants contributing less than 0.1%.

A similar reaction with silicon at 1,200 °C (2,190 °F) yields barium and barium metasilicate. Electrolysis is not used because barium readily dissolves in molten halides and the product is rather impure.