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Modern applications

Non-radioactivity-related uses of thorium have been in decline since the 1950s due to environmental concerns largely stemming from the radioactivity of thorium and its decay products.

Most thorium applications use its dioxide (sometimes called "thoria" in the industry), rather than the metal. This compound has a melting point of 3300 °C (6000 °F), the highest of all known oxides; only a few substances have higher melting points. This helps the compound remain solid in a flame, and it considerably increases the brightness of the flame; this is the main reason thorium is used in gas lamp mantles. All substances emit energy (glow) at high temperatures, but the light emitted by thorium is nearly all in the visible spectrum, hence the brightness of thorium mantles.

Energy, some of it in the form of visible light, is emitted when thorium is exposed to a source of energy itself, such as a cathode ray, heat, or ultraviolet light. This effect is shared by cerium dioxide, which converts ultraviolet light into visible light more efficiently, but thorium dioxide gives a higher flame temperature, emitting less infrared light. Thorium in mantles, though still common, has been progressively replaced with yttrium since the late 1990s. According to the 2005 review by the United Kingdom's National Radiological Protection Board, "although were widely available a few years ago, they are not any more." Thorium is also used to make cheap permanent negative ion generators, such as in pseudoscientific health bracelets.

During the production of incandescent filaments, recrystallisation of tungsten is significantly lowered by adding small amounts of thorium dioxide to the tungsten sintering powder before drawing the filaments. A small addition of thorium to tungsten thermocathodes considerably reduces the work function of electrons; as a result, electrons are emitted at considerably lower temperatures. Thorium forms a one-atom-thick layer on the surface of tungsten. The work function from a thorium surface is lowered possibly because of the electric field on the interface between thorium and tungsten formed due to thorium's greater electropositivity. Since the 1920s, thoriated tungsten wires have been used in electronic tubes and in the cathodes and anticathodes of X-ray tubes and rectifiers.The reactivity of thorium with atmospheric oxygen required the introduction of an evaporated magnesium layer as a getter for impurities in the evacuated tubes, giving them their characteristic metallic inner coating. The introduction of transistors in the 1950s significantly diminished this use, but not entirely. Thorium dioxide is used in gas tungsten arc welding (GTAW) to increase the high-temperature strength of tungsten electrodes and improve arc stability. Thorium oxide is being replaced in this use with other oxides, such as those of zirconium, cerium, and lanthanum.

Thorium dioxide is found in refractory ceramics, such as high-temperature laboratory crucibles, either as the primary ingredient or as an addition to zirconium dioxide. An alloy of 90% platinum and 10% thorium is an effective catalyst for oxidising ammonia to nitrogen oxides, but this has been replaced by an alloy of 95% platinum and 5% rhodium because of its better mechanical properties and greater durability.

When added to glass, thorium dioxide helps increase its refractive index and decrease dispersion. Such glass finds application in high-quality lenses for cameras and scientific instruments. The radiation from these lenses can darken them and turn them yellow over a period of years and it degrades film, but the health risks are minimal. Yellowed lenses may be restored to their original colourless state by lengthy exposure to intense ultraviolet radiation. Thorium dioxide has since been replaced in this application by rare-earth oxides, such as lanthanum, as they provide similar effects and are not radioactive.

Thorium tetrafluoride is used as an anti-reflection material in multilayered optical coatings. It is transparent to electromagnetic waves having wavelengths in the range of 0.350–12 μm, a range that includes near ultraviolet, visible and mid infrared light. Its radiation is primarily due to alpha particles, which can be easily stopped by a thin cover layer of another material. Replacements for thorium tetrafluoride are being developed as of the 2010s, which include Lanthanum trifluoride.

Mag-Thor alloys (also called thoriated magnesium) found use in some aerospace applications, though such uses have been phased out due to concerns over radioactivity.