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Carding

In the carding process, the fibres are separated and then assembled into a loose strand (sliver or tow). The cotton comes off of the picking machine in laps, and is then taken to carding machines. The carders line up the fibres neatly to make them easier to spin. The carding machine consists mainly of one big roller with smaller ones surrounding it. All of the rollers are covered in small teeth, and as the cotton is moved forwards, the teeth get finer (i.e. closer together). The cotton leaves the carding machine in the form of a sliver: a large rope of fibres. In a wider sense, carding can refer to these four processes:

Combing is optional, but is used to remove the shorter fibres, creating a stronger yarn.

Several slivers are combined. Each sliver will have thin and thick spots, and by combining several slivers together, a more consistent size can be reached. Since combining several slivers produces a very thick rope of cotton fibres, the slivers are separated into rovings. Generally speaking, for machine processing, a roving is about the width of a pencil. These rovings (or slubbings) are then what are used in the spinning process.