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History

Hand planes are ancient, originating thousands of years ago. Early planes were made from wood with a rectangular slot or mortise cut across the center of the body. The cutting blade or iron was held in place with a wooden wedge. The wedge was tapped into the mortise and adjusted with a small mallet, a piece of scrap wood or with the heel of the user's hand. Planes of this type have been found in excavations of old sites as well as drawings of woodworking from medieval Europe and Asia. The earliest known examples of the woodworking plane have been found in Pompeii, although other Roman examples have been unearthed in Britain and Germany. The Roman planes resemble modern planes in essential function, most having iron wrapping a wooden core top, bottom, front and rear, and an iron blade secured with a wedge. One example found in Cologne has a body made entirely of bronze without a wooden core. A Roman plane iron used for cutting moldings was found in Newstead, England. Histories prior to these examples are not clear, but furniture pieces and other woodwork found in Egyptian tombs show surfaces carefully smoothed with some manner of cutting edge or scraping tool. There are suggestions that the earliest planes were simply wooden blocks fastened to the soles of adzes to effect greater control of the cutting action.

In the mid-1860s, Leonard Bailey began producing a line of cast iron-bodied hand planes, the patents for which were later purchased by Stanley Rule & Level, now Stanley Black & Decker. The original Bailey designs were further evolved and added to by Justus Traut and others at Stanley Rule & Level. The Bailey and Bedrock designs became the basis for most modern metal hand plane designs manufactured today. The Bailey design is still manufactured by Stanley Black & Decker.

In 1918 an air-powered handheld planing tool was developed to reduce shipbuilding labor during World War I. The air-driven cutter spun at 8,000–15,000 rpm and allowed one man to do the planing work of up to fifteen men who used manual tools.

Modern hand planes are made from wood, ductile iron or bronze which produces a tool that is heavier and will not rust.